Question is so stupid I know but, just to be sure...
Currently running a 600w HPS, the ballast I'm using has 600w written on the sticker but I want to use a 400w bulb. do I need a seperate ballast or is it safe to just downgrade the bulb?
which ballast are you using? on my 400 digital ballast I can go down to a 250 in some types of bulbs. on my larger ballasts I have to stick with the 1000watt bulbs.
It's generally not a good idea to use a different wattage bulb than what your ballast is listed for. IMO, I would just go with a 400w ballast if that is what you are planning on using anyway. It will save you some money too. Good luck.