I will say that the recommendations you gave are directly inline with what I heard on other forums. Need to use #3 thhn.
So my grounding bar on my controller panel is not bonded to the box then?
There seems to be a screw in the binding bar that serves to bind it with the panel.
Can you confirm that the ground and neutral bars are essentially the same in my controller panel? I mean I will have bare copper grounding wire coming from the grounding/neutral bar in my main panel going to the grounding bar and a #10 thhn wire going from the neutral/grounding bar in my main panel going to the neutral bar in my controller panel.
So since both bars in my controller panel are connected to the neutral/grounding bars in my panel...can I just route grounds and neutral wires to either bar in the controller panel?
Does this make sense? I'm just curious because in the main panel in my house, neutral and grounds go to the same bar.
Is that because they are bonded?
Almost done with the panel, just waiting on the delay relays from china
Oh..btw, I have to use 10 gauge wire on y plugs because I'm using 30 amp double pole breakers.
Hey legally flying man!
This statement is entirely wrong and I think you were questioning it-
A quote from the guy that knows everything:
"All your grounding (green) wires need to be on one bar that is mounted on plastic insulators so that it will not bond with the enclosure."
And you know everything he told you is correct because he says so here:
My equipment (wire, grounding requirements) suggestions are very much correct
every calculated value in this statement is wrong lol. (LOL, LOL) -Not my quote.
If you listened to this erroneous advice you have a panel with an enclosure that is not Grounded! The Ground bus most certainly MUST be attached to the enclose! The Ground bus is bolted directly to the enclosure & ALL enclosures are Grounded.
The Neutral bus must NOT be BONDED to ground at the sub panel. The Neutral BOND is at the Service Equipment (First Disconnect) ONLY. (that screw you mentioned above is the Neutral BONDING Screw and is not used for your application.
If you are unsure about the Grounding and Bonding in your control panel send me an email & I promise not to give you advise that could possibly result in life threatening conditions!
Seems like everything else is cool -The 3AWG @ 100A breaker, 6AWG Ground wire (one thing though is that your incoming (feeder circuit from main panel) Neutral cannot be smaller than the required Ground wire but can otherwise be sized to the maximum unbalanced load (which just means that the Neutral must be sized so that is somebody loaded up the "side" with the most 120v circuits to max capacity, the neutral wire can carry the load).
The 30A breaker would get your install red-flagged by any inspector because the code says that a 15A receptacle can only be connected to a 15A circuit in the case of a single recept'. Two or more 15A receptacles can be installed on a 20A circuit as with a 20A receptacle>
BUT -There is part of art 410 that deals with lighting circuits that says that UL Listed HID luminaires with mogul (or heavy duty) base can be installed on circuits up to 50 amps, using receptacles and plugs rated under 50 amps as long as the receptacle/plug are rated at least 125% or the luminaire full load rating. It goes on to say that the luminaire must be located directly below the receptacle. THis is obviously for insdustrial and commercial high-bay /low-bay lighting BUT the way it reads, as long as your ballast (UL Listed luminaire) is installed below the outlet, we can run up to 50A circuits!
I personally never go above 30A and just on a couple of my base controllers but I could go to 50A and be NEC compliant but only in a commercial setting. Another thing people don't ever talk about is that luminaires above 125v are not allowed to be installed in dwellings, hotel rooms, boarding houses, etc. So any lights running @240v are not code compliant anyway (a good comeback when some jerk starts knitpicking about NEC compliance). -That being said, I would not encourage you to run anything other than HID lighting on your 30A circuit(s). AND 4x 1000's will not trip a 20A 240v circuit even though you are running at 90% capacity. We have been using that 5A per 1Kw for years. If you were in the desert & the lights were on a 150ft run of wire & the electrical panel was FULL of breakers running at 90% continuously, you would probably have a tripping issue. It's called "nuisance tripping" and it is caused by the thermal mechanism of the thermal-magnetic breaker over heating (due to heat riding on the wire and ambient temp and the temp of other devices in the panel, etc). Nuisance tripping is more common when the wire runs are long, so a control panel with 24" between the breaker and receptacle rarely has this problem when running above 80% of the circuit capacity.
I've never understood why they didn't make 20A breakers capable of 20A continuously, etc. There are also a lot of breakers and devices that are 100% rated but they are mostly 250 amps and larger (like huge hydraulic 10,000 amp breakers).
DX (info@ dx..... )