Supra, I saw one of your build posts on another forum where you mounted the COBs to Arctic 11s. I have two quick questions for my own clarification;
1. If you don't want to (or cant) drill or use an OEM holder, can you use Kapton tape as the only source to secure the COB to the heatsink?
2. If one wanted to use an Arctic Alpine 11 heatsink for the COB, is the Arctic Alpine 11 pre-applied OEM CPU heatsink paste suitable for LED COBs? The idea being that the DIY'er could simply buy the COBs and Arctic 11s, then attach the COBs directly to the Arctic 11s out of the box using Kapton tape as described in #1...
Thanks!
While we wait for his answers, here is everything about Kapton Tape. I have been thinking about it, too.
You get some elongation as the temp. rises but not much.
http://www.dupont.com/content/dam/assets/products-and-services/membranes-films/assets/DEC-Kapton-summary-of-properties.pdf
Some of the properties such as tensile strength will degrade to zero over time, in heat. It doesn't like UV exposure, or water.
But, I am not sure what you mean. Just use it like masking tape? Or is it double sided between the COB and the sink? The problem is not attachment, you know?
The problem is to create a thermally efficient bond between the junction and the heat sink. Not an easy problem. To see the problem you need imagination as it happens on the microscopic level.
Supra when through enormous work to polish his heat sink. Why? He made the surface as gap free smooth as possible. It shines, it reflects, it looks like 4 wires when there are only 2.
I saw a prototype of our latest processor yesterday. It is polished as fine as a mirror in a telescope. Why? Same thing. It is what the polished side the heat sink clamps to.
So, heat can only transfer directly molecule to molecule. If a molecule of aluminum is in DIRECT contact with molecule of COB bottom surface, heat will flow easiest. But, if there is the most sub-microscopic gap in smoothness there, it is an AIR GAP. <GASP>
Now the heat has to go through molecules of air first.
This is why use expensive silver based gap filling compounds, because the gaps we are talking about are not visible to the eye.
So, can Kapton apply enough pressure to keep the gap filler happy? That's the main question.
That's why we use screws, polish work, and gap filler.