What size of COB is ideal for cost per watt?

Hadez411

Well-Known Member
I ordered a bridgelux EB setup and that's all fine and well. However, I'd like to get some COBs eventually as they have their own unique uses. The issue I have is that I can't seem to find a happy balance between the number of cobs I have and the heat sinking where I end up with a decent $/watt figure. The big ones have like 130$ heat sinks and the smaller ones above 10W need many heat sinks to get up to a 240W system. That or you're running a lot of big cobs, very under powered, and they become expensive per watt by themselves.

The way I've priced it out so far is with Bridgelux components:

24 Bridgelux EB Gen 2 + 2 HLG-240H = 480W for 488.08$CAD delivered. ~170 lm/W
8 Vero 29 SE Gen 7 + 2 HLG-240H + 8 PC fans = 480W for 591.16$CAD ~165 maybe 170 lm/W without the fans included and those are fans I'm not even entirely sure can handle a 60W cob, they only say 50W CPU. Maybe a cpu makes more/less heat? I dunno.

Someone suggested I double up the amount of cobs, running them at 30W each instead of 60W. That adds another 240$ (30$ per vero 29 SE) and takes off the heat sink cost of ~150$ for small fans (19$ each), leaving you near 680$/480W.

Also, small power supplies seem to be more expensive per watt delivered and less efficient. Anyone know of some that are cheap and effective? I wouldn't mind making a ton of individual lights, in fact I'd love that, but I can't find any 10W-120W power supplies that are cost effective.
I looked at star boards and they didn't seem cost effective per watt, little cobs either. I don't want to go too tiny on the cobs or it's basically an SMD with a lot more effort. I'd like to have some decent mid-sized beams for penetration on grows where I'm not dealing with a perfectly flat canopy or maybe some individual lights for spot lighting. I grow all kinds of stuff at home so my uses are going to be everthing from super low power strips for barley sprouts, to veg lights for early season greenhouse vegetables and some all round lights for my my hobby pot plants.

Ideally I'd like to stay around the 170 lm/W area for around 1$/watt CAD delivered. Like 480-520$ for 480W would be my target. Or for a single unit, I understand the cost doesn't scale as well, maybe like 150$-160$ for 120W.
Any suggestions? I haven't found anything on the forum so far with the kind of info I'm looking for and heat sinks aren't as cheap as down in the US. I was looking into things like DIY water cooling etc but it seems like failure would mean dead lights. The pin fin heat sinks are the most redundant for sure, but I can't find a way around the staggering price of the 130mm+ sized ones. Also, most LEDs will lose 5% or more lumen output efficiency if they're hot so around 5-15 lumens per watt depending how high above the 25C test ratings they have.
 
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Airwalker16

Well-Known Member
I ordered a bridgelux EB setup and that's all fine and well. However, I'd like to get some COBs eventually as they have their own unique uses. The issue I have is that I can't seem to find a happy balance between the number of cobs I have and the heat sinking where I end up with a decent $/watt figure. The big ones have like 130$ heat sinks and the smaller ones above 10W need many heat sinks to get up to a 240W system. That or you're running a lot of big cobs, very under powered, and they become expensive per watt by themselves.

The way I've priced it out so far is with Bridgelux components:

24 Bridgelux EB Gen 2 + 2 HLG-240H = 480W for 488.08$CAD delivered. ~170 lm/W
8 Vero 29 SE Gen 7 + 2 HLG-240H + 8 PC fans = 480W for 591.16$CAD ~165 maybe 170 lm/W without the fans included and those are fans I'm not even entirely sure can handle a 60W cob, they only say 50W CPU. Maybe a cpu makes more/less heat? I dunno.

Someone suggested I double up the amount of cobs, running them at 30W each instead of 60W. That adds another 240$ (30$ per vero 29 SE) and takes off the heat sink cost of ~150$ for small fans (19$ each), leaving you near 680$/480W.

Also, small power supplies seem to be more expensive per watt delivered and less efficient. Anyone know of some that are cheap and effective? I wouldn't mind making a ton of individual lights, in fact I'd love that, but I can't find any 10W-120W power supplies that are cost effective.
I looked at star boards and they didn't seem cost effective per watt, little cobs either. I don't want to go too tiny on the cobs or it's basically an SMD with a lot more effort. I'd like to have some decent mid-sized beams for penetration on grows where I'm not dealing with a perfectly flat canopy or maybe some individual lights for spot lighting. I grow all kinds of stuff at home so my uses are going to be everthing from super low power strips for barley sprouts, to veg lights for early season greenhouse vegetables and some all round lights for my my hobby pot plants.

Ideally I'd like to stay around the 170 lm/W area for around 1$/watt CAD delivered. Like 480-520$ for 480W would be my target. Or for a single unit, I understand the cost doesn't scale as well, maybe like 150$-160$ for 120W.
Any suggestions? I haven't found anything on the forum so far with the kind of info I'm looking for and heat sinks aren't as cheap as down in the US. I was looking into things like DIY water cooling etc but it seems like failure would mean dead lights. The pin fin heat sinks are the most redundant for sure, but I can't find a way around the staggering price of the 130mm+ sized ones. Also, most LEDs will lose 5% or more lumen output efficiency if they're hot so around 5-15 lumens per watt depending how high above the 25C test ratings they have.
Meanwell APV series my friend.

Also you COULD use citizen clu048-1212 because at 30w I think they might even be better. But cobkits has em for like $12-15
 

NirvanaMesa

Well-Known Member
Heat sinks are 18$ and power supply is 100$ to run 3 of them.

Its less than a $ per watt to build a Vero lamp.

Check out rapidled.com
 

TEKNIK

Well-Known Member
I already told you Luminous devices is the way to go. COB kits is on here and you have spoken to him. He also told you what is best value for money
 

Hadez411

Well-Known Member
I already told you Luminous devices is the way to go. COB kits is on here and you have spoken to him. He also told you what is best value for money
Yes I'm aware and thankful for your input and I've tried researching a million variations of components to drive down cost. Worked out some that work for me and even ordered some. Now I'm just checking if someone else was brilliant and cut cost somewhere on cobs where I couldn't. I've thought of forging aluminum scrap into heatsinks/plates with our wood heat furnace, water cooling systems, heat pipes, evaporator coolers, Peltier cooler chips and more. I'm sure other people on a budget have tried to work the problem from a few angles as well.

Maybe someone has a link to a knowledge base with a bunch of par testing on commercially available leds like floodlights etc? Watched all the migro videos already.
 
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TEKNIK

Well-Known Member
Yes I'm aware and thankful for your input and I've tried researching a million variations of components to drive down cost. Worked out some that work for me and even ordered some. Now I'm just checking if someone else was brilliant and cut cost somewhere on cobs where I couldn't. I've thought of forging aluminum scrap in our wood heat furnace, water cooling systems. I'm sure other people on a budget have tried to work the problem from a few angles as well.
Good luck with it.
 

Chip Green

Well-Known Member
It is highly unlikely, that any idea to drastically cut set up cost, has not been discussed in this forum.
I have experienced your dilemma.
It becomes a perpetual conquest to get the most output, for the least amount of quid...As fast as the tech advances, in reality it's painfully slow, from a financial investment standpoint.
 

Hadez411

Well-Known Member
Philips and Osram are now joined. They're Canadian and hopefully I can avoid duties with them. From what I saw though, their leds aren't on level with bridgelux, luminus etc.
Has anyone found otherwise or read any promising news?

Last I read they're planning a bajillion dollar LED factory in some third world country, they had nothing but diodes and would rather focus on the automotive led industry. So I assume they won't be very competitive for a while.
Philips wants to stick with and dominate the lingering "bulb" market... So maybe they'll crank out a cheap high efficiency bulb but so far they're 1$/w for 100lm/w or less.
 
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Hadez411

Well-Known Member
Tecnilight.ca is an option, the guy was willing to work with me and offer a basic finished product for not too much money. Below he's working with me to make a 120w light. Does cobs and diodes.

sketch-1553869757782.png
 

spoonayyy

Active Member
I've read through some of your threads the last couple days. Take this from a guy who runs a watercooled cob system and has done all the research that you're currently going through.

Forget about lm/W, $/W and all those other useless numbers. You need to figure out what works for your plants in your grow space as reliable as possible. In 95% of cases that's gonna be either a strip build or quantum boards.
 

Hadez411

Well-Known Member
I've read through some of your threads the last couple days. Take this from a guy who runs a watercooled cob system and has done all the research that you're currently going through.

Forget about lm/W, $/W and all those other useless numbers. You need to figure out what works for your plants in your grow space as reliable as possible. In 95% of cases that's gonna be either a strip build or quantum boards.
Indeed, cheap and redundant is key. Strips are my main light source for sure. I'm still going to try to make a heatpipe out of copper pipe though, it'd be redundant and fun.

I will eventually need to buy some cobs in my greenhouse where I don't want to block light with a ton of strips and have high ceilings. I'm starting to look at the heatsink as a one off cost that can forever have cobs put in it and resell for decent value as it has no shelf life. I'm separating it from the bill in my mind so I can stop being obsessive compulsive about getting value and efficiency.:p
 
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