Wondering how you feel about growing with used mh/hps high bay warehouse lights with magnetic ballasts. I see a lot of people suggesting to rewire the multi-tap with a common 16/3 extension cord (
http://www.youtube.com/watch?v=wKFWr1fA8d0&feature=plcp**). Wondering about safety, particularly if I could improve it by wiring with a 110 cord rated to 90c or higher (if such a thing exists). In general, good idea/bad idea?
Have since found out that most computer power cords are insulated to @ least 105C min. and can typically handle plenty of amperage (15 or >). Now it's just a matter of rewiring the ballast to 120v (already done on my 400w MH Hubbell high bay) and finding the appropriate length in 14 awg or thicker. I plan to run 10' from the ballast to power and 5' from ballast to socket. Decided to try to keep my cords at 3x the req'd minimum amperage and focus more on interior and exterior heat insulation. I welcome any additional feedback.
**I feel I should mention a few safety-related points since I've linked this video. In it, and it's sequel, SleestaksRule shows how to rewire a high bay mult-tap from 277v to 120v and how to separate the socket from the ballast, respectively. (1) In both videos he uses 16/3 60Cmax outdoor ext. cord. (2) In both videos he omits using the ground and cuts it off. (3) He also makes connections with the high heat wires coming from the capacitor using 16/3 60C max cord without adding any heat insulation. (these specific wires coming from the capacitor are extremely insulated, well over 90C). (4) He doesn't mention the danger of capacitors in either video.
I am not an electrician and have very little experience with that trade, but I'm pretty sure about the following:
(1) All high bay MH/HPS external power cords require 90C min. interior/exterior heat insulation. This should never be substituted for less.
(2) In both situations the ground could've/should've been used. When adding the external cord the ground could've been connected to the ground terminal inside the ballast. When separating the socket and adding cord he could've created a ground inside the knockout box?? (this I'm not sure about)
(3) Additional heat insulation needed to be used for the wires he connected to the high heat wires coming from the capacitor. (not sure if there is a standard retrofit product for this or if high heat tape of RTV silicone could be used?)
(4) IT ALWAYS should be pointed out to laymen/women that touching a capacitor of these sizes can kill you instantly if adequately charged. You need the proper equipment to check for and/or drain this charge.
These statements were intended for review by people smarter than me. Please don't assume I have any idea what I'm talking about when it comes to something that could burn down your home or someone else's.