Gas,
I was wondering how much time you have put into these led units? Really when it all comes down to it, man hours are what is important. Half of the time I don't do DIY projects is because: brainstorming these lights consumes time, searching for the best components takes a lot of time, and assembly takes even more time. It is definitely worth it to develop a skill that will last a long time and hopefully in time pays for its self.
I guess I just wonder how people can justify a such a time consuming effort, when the reality of the matter is that you have to assemble these units your self? They don't have cases or any real protection from water damage, no dimming capabilities, and no warranty if the outsourced materials fail (maybe you have some sort of warranty but I'm assuming no). You seem to be bearing a brunt of the responsibility of these units. Big balls sir, you have big balls. Stoked to see those sweet results!
Sincerely,
ILovePlants
Thank you, but to play devils advocate:
-Assembly time per unit was less than 45 minutes.
-I only used two sources - a single buyer on ebay and heatsync USA. (Very simple purchasing)
-No need for brainstorming on my behalf - I went with cheapest and asked for the driver made for em. No need to know anything. I'm a nerd so I looked into just because it's fun for me.
-Compatible dimming driver is $1 extra - I just don't like/trust dimmers. I don't think most units offer dimmers either.
-Ballasts are in water proof cases - came that way. Lights aren't but neither are any other unit and they don't have the luxury of remote ballasts.
Now if something fails they are under either a 1 or 3 year warranty but I'd probably be better off just replacing as I would have to deal with China. At $27/chip and $40/driver I'm willing to chance it (for the 100ws), the 30's are $5-10/each - keep in mind I'm paying $1/w versus the $2.50/w of most typical units. And keep in mind it's mostly all the same parts as a pre-made unit but I have a much better heat sync and know the wiring is legit.
Now in my particular case I'm doing this to waste time. So I'm spending way more time than necessary on every step because it's fun for me. The getting it done is fast - the thinking about getting it done is where I get to linger and enjoy. Going slowly and carefully it took me 45 minutes to assemble each unit. If you have a drill press it'll take you less time. Right now I'm brainstorming how to drill fancy cord holes so the next project doesn't go by so fast