Thanks for all the info everyone - Supra I had noticed that chart in the datasheet but didn't understand it's meaning until you pointed it out. With the new driver I have two 3070s going at 35.3V at 800mA. Thanks again!
Organix, could you please provide a link to that driver in Post #269? It looks like the driver is some sort of dual-output? I went back several pages and found some links you'd provided in Post #223, but neither one looks quite like the driver in your picture.
Oh, hey, I wanted to mention something to those of you who are experimenting with COBS. I've got some CPU coolers laying around, and have been trying to bolt CXA's on to them. These are "modern" CPU coolers with the copper heat tubes and copper base that stand off from the fins, not the older heatsinks that are just your basic slug of aluminum.
Anyway, I'd built one light that was functional but hadn't hung a fan on the cooler fins. I ran it for a few hours, hoping that passive cooling would be OK. One of the advantages to the heat tube style coolers is you can reach right in there, almost directly behind the COB, and put a finger on the heat tubes. They were hot to the touch. Not first degree burn hot, but it got my attention. Shut it down, strapped on a small PC fan, jury-rigged it to a cheap 6V wall wart, started it back up again. A few hours later the heat tubes felt inert. I couldn't detect any differential from ambient.
I'm using a high-quality thermal paste, and know enough about it from PC repair to apply a thin layer. You want just enough to fill in the imperfections, not create a blanket.
Anyway, moral of story in case you didn't already know: CPU coolers and passive cooling is probably not viable.