Hi Guys! Sorry I have not updated in a while; it is crunch time. The end is in sight; summer is here and school is out in a few days! I have had to finish up with finals, but my seniors are gone so I had time to work on the project.
I do hear you, I listen, and comprehend what you guys are saying. I never meant to be pedantic, just informative. This is my own little experiment that I thought that I would share with you. I thank you all wholeheartedly for the input, and I utilize the knowledge. Again
, I do not recommend that anyone attempts to recreate what I endeavor. I have no intentions around selling anything that I create here, so I will remain an amateur. This project is just to see what might be accomplished and to learn a myriad of things. I might become the stain on the road that delights and puzzles future wayfarers. If I elicit droves of laughter and jeers from the crowd, I say that I have at least provided amusement amidst my folly. Relax, view the data that I generate unbiased, and draw conclusions from what I glean. This is a multifaceted machine, so some aspects may be of value – others not. Time will tell. I do not know the outcome, but rest assured, the project will move forward.
Here is what I have done so far:
Today I soldered replacement chips in case the LED’s fail and I need to replace them. … (And, I used 14 AWG wire, upon suggestion. It worked really good too…) I’m using “Ideal Power Plugs” so that they can be swapped readily. I also hydro-statically tested the water coolant system and installed (21) 50W chips. Here are some pic’s of the progress.
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Here I welded the aluminum tubing and soldered the 1” PEX fitting onto the end. I had to flux the crap out of the joint, but in the end it held. The welds were not watertight, so I tried multiple things to make it so. In the end, some two-part epoxy did the trick.
I used 3/4” , 1/8” thick square tubing. I used two pieces to sandwich the water containing tube. I adhered them with thermal epoxy and used “Plumbers tape” – or metal strapping, to secure their position. Clamps held them until cure. I used a belt sander to even the top for the chips, and remove excess adhesive.
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After the water test, I began to mount the chips. These were set into thermal grease upon the flat of the aluminum rectangle. They were screwed into place. This added to the structural integrity and did not comprise the water flow pathway. I have to say, the side-by-side pipes seem to work well. I installed 21 50W chips before nightfall, and to forego neighbor complains, I stopped working.
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I’m going to make and test the first of two modules. I still have to wire it up. I’ll have more free time in the next few days, so I should be able to post progress. I’m pretty excited- there are multiple aspects that I foresee that I might incorporate.
Regardless of the outcome, this is fun. I hope everyone reading this is intrigued, amused, or inspired. I’ll post what I find, you be the judge. Until next time, PEACE!
- ZXC