"the wind still found the weakest part of the structure, and once that was loosened, everything else went to hell."
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Very well said. The tiniest little place and wind elbows it's way into the party and then raises hell. Definitely my biggest challenge. Don't get it often or regularly, but can get up to 60 mph gusts when I do.
I'm plan to use smaller pipe on shorter centers. That will help with rain ponding and also wind buffeting, which is the reason I need the damn thing in the first place! Tarps failing in rain storms are a common event around here. Water weighs about 7 pounds/gallon, so a puddle gets heavy quick.
Saw a horse shelter today that might work really well. two-sided with a roof, walls protecting the interior from the prevailing southerly winds and roof keeping rain off. Open on the leeward side. Recycled sliding glass door blanks are $3 each here. A 4x4 frame, 2x6 rafters, and skinning it in those panels might solve the problem of wind tearing up a more "squared up" structure. Of course, this would cost a bit more (about 1.5 new carports), but a permanent solution for a landowner living with wind and rain but an otherwise moderate growing climate. I'm liking it more as it goes from my brain to the posting. I'll never need a shade cloth in W.WA, but one could easily be draped over the structure and fastened if it was needed.
I don't love the idea of a hoop house (hate all that plastic), but have already chased a Costco carport across the pasture and traded the carcass for a pressure washer! Our crazy making storms have left me with vivid memories of failed structures, and one was epic. It cartwheeled hundreds of feet into a huge blackberry bramble. Getting it out was special, but marching it back across the pasture was pure hilarity. Held up very well, actually. Well made. I am now cruising Craigs List for a dead one, but wouldn't risk another couple hundred bucks with our weather. Recent freaky storm dump took out virtually every one in the area! cheers, mg