PhotonFUD
Well-Known Member
well i was thinking of it as take a 5x5 tent and cut yourself a 4x4 sheet of 1/4" aluminum (3 lb/SF so not ridiculous). you now have an unlimited template workspace to put rows of cobs, monos, far reds, etc etc. normal airflow circulation in there blowing on it, maybe a fan up top above it blowing across. put the money into chips instead of thermal management. use (4) smaller, cheaper 28mm 10 W cobs on 6" centers vs 40W 38mm cobs on 12" centers, which would result in more even heat transfer. heck you could even snake a ghetto water cool line across the top without any direct physical contact to the chips
Why? So you could run 80+ cobs at 3w each of course.
Totally passive thermal management is the goal. Uber under driven as you put it.
I have a few cheap chinese fixtures that I am going to use as the controller to house the drivers. Going to get a 3x3, 1/8" aluminum sheet, mount controller to top side, cobs to bottom side. Polish up the light side, scuff up the top side. I also have a street sign that I may frankenstein as well.
I don't expect to have any warpage issues but plan to use a white water noodle around the aluminum edge for safety.