My suggestion: A smaller Vero 10 needs 350 mA and can use a cheap driver for 1W LEDs. For example
with this one you string together four Vero 10's. This would be a lot more efficient then going from 110 to 12 to 27V. For heatsinking you could then use simple alumium profile from the hardware store, this would already be a lot better than how LED bulbs are cooled.
I will have to take a look at the 10's, in all honesty I have brushed over them. But the 27v is at the forward test @500ma, I would actually be running them @2x that, which will rise the voltage up to about 31.7+v, according to the datasheet, anyways.
I have used the aluminum and have wavered on it. I am cheap, but I still would like a setup that can be left for a while, with no thinking on my part, while gone, hopefully. So the bigger heatsinks and fans give me peace of mind. 4" sink @HSUSA is like $1.09 an inch and I have tens of fans to use. The aluminum seems to be hit and miss and I have looked into it, up and down, for a while, [aka Steve's LED's] even thought about running the channel......The meanwell's LDD's are $7, so they are cheap as shit. Electrical efficiency sometimes is overcome by practical efficiency, in the case of 13's, even with my terrible soldering, I could slap bar after bar together, some in 5 minutes.
I thought I had put a lot of thought into it lmao, other than electrical efficiency. But I must admit, I am very green in that area, but learning and still contemplating what your are saying! No doubt, Mr. Flux! Thanks for bringing up your take, fuck yeah!