Well it sounds like you definately may be getting spoiled then
If you're getting a custom room built, #1 I would recommend is a cheap $120 small window AC, just build a hole in the wall to fit it through and exhaust the rear into the ambient garage air. The room wouldnt have to be very big at all, just enough for your veg box and flower box. and w/o HID the AC wouldnt have to run very much to keep the mean temp in the room pretty comfortable. Then you could keep the room sealed, which would allow the use of a simple CO2 farm if you want, otherwise you could open up it in the evening to ventilate (or use an exhaust fan on a timer) and keep it closed during the day when the garage is hot.
As far as your boxes, if you're having them built as shelves into the side of the room you could just use the reflective bubblewrap for dividing off different spaces. You could use a staple gun and attatch it to 2x2 framing to make a semi-permanent enclosure, its pretty sturdy.
Home depot has pressed fiberboard that is laminated white on one side that is about 1/8"thick and can be cut with a razor for about $12.
<-- white fiberboard, used for my front door (the white is good for reflective, debating if I need to attach some of hte bubblewrap to it or not)
They also have oriented strand board OSB that is layered with thermal reflective material, like aluminum foil on one side, that is 5/8" and very sturdy. just paint the backside so you dont have fibers flake off the non-layered side. That would be strong enough to attach brackets to also for shelving if you want. You'll have to figure out the dimensions you have to work with, but give yourself 2" on either side of your fixtures for clearance (maybe more like 4+" just to give room for big plants. You could do 4 plants veg pretty decently with a 4 bulb T5, but for flowering you will want at least 8. If you're not doing perpetual you can grow with 2 4bulb fixtures total but if you're going perpetual you'll need 3 of em, ideally 2 in the flower box over 4 larger plants, and one 4bulb in the veg box nursing babies.
<- to show sizes betwen 4 small plants vs 2 medium under the 8bulb
When building boxes, I like to include utility rails of some kind to allow for the lights to slide back and forth, and I use chains so I can just raise the hook up or down to adjust the lights, no need for yoyo hangers. I use electrical wiring conduit and conduit hangers, cut to size and hung lengthwise to work as a track with shower curtain hangers.
<- the rails running side to side
<- rails and the 3fan intake, the black disk in the top is the exhaust 6" fan
<- showing the exhaust fan. This is my nursery box.
For ventilation, as long as you have an AC in your room, all you would need to do is provide good airflow through your boxes, no ducting required, just some simple PC fans. I get mine from work, but google comair rotron muffin fans and you can find them cheap as hell (10$ish) otherwise a simple 6-8" circular vortex type fan ($15) would work more than well, it just might be hard to affix to the box... duct tape
cut a hole in the top of the box for exhaust and depending on the CFM for your fan you might want another for intake down low to bring in cooler air. take your HxWxL for a total cubic ft, then calc the cfm of your total ventillation per box, if you circulate all air every 2 minutes youre good. (for ex... my veg box is 52w 26d 40h = roughly 32 cubic feet (my math is HORRIBLE so sorry if Im way off) I have 2 100cfm muffin fans totalling 200cfm. factoring in turbulence inside the box I figure Im exchanging all air inside the box every 15-20secs. The only heat is the direct radiant heat from the bulbs at close range, otherwise its pretty well room temp inside. The flowering box is another story cuz I have a HPS in a cool tube. But just from T5's, you'll be good with a light breeze through the canopy as long as you have minimal ventilation through the boxes and the ambient room temp is reasonable.
<- cheap desk fan to ruffle the tops and keep heat from building up.
What a difference 3 months makes!
<- orginally i didnt even intend to enclose the T5, the whole grow was completely impulsive at first. I bought the t5's for houseplants at first lol.
I built the nursery box cuz as you can see 4ft of t5 is abit much for small seedlings. I was sprouting seedlings under cfls ontop of the T5 lol. And the 8" vortex fan taped into the panda film covering my window for exhaust (worked, but not the best)
<- my nursery and veg box
<- flowering box, and boarded window with 8" exhaust ventilation
<- inside, mylar lined with 6" duct for cool tube and 4" line running to suck heat off the 150w hps (in the garage now trying to ripen up a hermie
just some ideas
Ill think of more later im sure